1050 1060 1070 1350 Aluminum Strip for Transformer

As a manufacturer of aluminum strip products, we produce 1050 aluminum strip for transformer, 1060 aluminum strip, 1070 aluminum strip, and 1350 aluminum strip for electrical and transformer winding applications. These alloys are widely used in dry-type transformers, oil-immersed transformers, reactors, stabilizers, and related electrical equipment because they combine high electrical conductivity, low density, good formability, and reliable processing performance.

Our production is focused on controlled metallurgy, precision rolling, accurate slitting, and stable coil quality. For transformer applications, the consistency of conductivity, surface condition, burr control, edge quality, and dimensional tolerance is more important than simple nominal composition. We manufacture transformer aluminum strip to meet these practical requirements in industrial winding operations.

aluminum strip

Aluminum Strip Grades Used for Transformers

The most common pure aluminum grades for transformer strip are 1050, 1060, 1070, and 1350. All belong to the commercially pure aluminum family, but they differ slightly in aluminum content, conductivity level, and application focus.

  • 1050 aluminum strip is used where good conductivity and formability are required with economical material selection.

  • 1060 aluminum strip is one of the most widely used grades for transformer winding due to its balanced conductivity, mechanical properties, and stable processing behavior.

  • 1070 aluminum strip provides higher purity and improved conductivity, making it suitable for more demanding electrical applications.

  • 1350 aluminum strip is an EC grade aluminum material widely recognized for electrical conductor applications and is often specified for transformer and busbar production.

In transformer winding, the strip must perform consistently during edgewise winding or layer winding, remain free from harmful surface defects, and maintain uniform thickness across the entire coil length. Our manufacturing process is designed around these requirements.

Why Aluminum Strip Is Used for Transformer Windings

Compared with copper, aluminum offers a lower density and a more favorable cost structure. For many transformer designs, aluminum strip is an efficient conductor material when the cross-section is properly engineered. In practical production, aluminum strip for transformer winding offers several advantages:

  • High electrical conductivity

  • Light weight for easier handling and reduced equipment mass

  • Good bending and winding performance

  • Stable supply for industrial-scale transformer manufacturing

  • Clean surface suitable for insulation coating or direct winding processes

  • Aluminum resources are abundant and its price is far lower than copper, significantly reducing the overall cost of transformers.

  • A dense oxide film easily forms on the surface, ensuring high long-term operational reliability.

The key is not only alloy selection, but also proper control of temper, flatness, edge condition, and elongation. Poorly slit strip can create winding defects, insulation damage, or dimensional instability in the finished transformer coil. As a factory, we pay particular attention to these processing details.

Chemical Composition and Technical Parameters

Below are the typical parameters for our 1050 1060 1070 1350 aluminum strip for transformer production. Exact values may be adjusted according to customer standards, temper requirements, and final application.

Chemical Composition Reference

AlloyAl Min. %Main Control Elements
105099.50Si, Fe controlled within standard limits
106099.60Si, Fe controlled within standard limits
107099.70Very low impurity content
135099.50EC grade, controlled for electrical conductivity

Product Specification Range

ItemTypical Range
Product formCoil strip, slit strip
Thickness0.20 mm - 3.00 mm
Width10 mm - 1600 mm
Inner diameter150 mm, 300 mm, 400 mm, 500 mm, customized
Outer diameterAccording to coil weight and line capacity
TemperO, H12, H14, customized
Edge conditionMill edge, slit edge, burr-controlled edge
SurfaceClean, smooth, free from oil excess, cracks, and severe marks

Mechanical and Electrical Reference

AlloyCommon TemperConductivity ReferenceApplication Characteristics
1050OGoodGeneral transformer winding
1060OVery goodWidely used for transformer strip
1070OHighHigher conductivity requirement
1350OExcellentElectrical conductor and transformer use

Dimensional Tolerance Control

ParameterControl Focus
Thickness toleranceUniform across width and along length
Width toleranceAccurate slitting for winding stability
Burr heightStrictly controlled to protect insulation
CamberMinimized for automatic winding lines
Coil tightnessUniform for safe unwinding

Manufacturing Process for Transformer Aluminum Strip

We manufacture aluminum strip manufacturer products through an integrated process from raw material inspection to finished slit coil packing. For transformer applications, production stability is essential.

1. Melting and composition control

The chemical composition of each alloy is controlled according to applicable standards and customer requirements. Purity and impurity control directly influence conductivity and forming performance.

2. Rolling process

Hot rolling and cold rolling are managed to obtain the required gauge accuracy and metallurgical structure. During rolling, we monitor thickness profile, flatness, and surface condition.

3. Annealing

For transformer winding, O temper is commonly required to provide sufficient softness, ductility, and winding performance. Annealing parameters are controlled to ensure uniform mechanical properties throughout the coil.

4. Precision slitting

Slitting is one of the most critical stages for transformer aluminum strip. We control width accuracy, burr height, edge smoothness, and recoil quality to support high-speed winding equipment and reduce insulation risk.

Transformer aluminum strip

5. Inspection and packing

Finished coils are inspected for dimensions, appearance, conductivity-related properties, and coil build quality. Packing is arranged to protect the strip from moisture, edge damage, and deformation during international transport.

Key Quality Requirements for Transformer Use

In actual transformer production, the strip is expected to unwind smoothly, wind evenly, and maintain electrical and mechanical consistency. Based on manufacturing experience, the most important quality points are as follows.

Conductivity stability

Electrical performance must remain consistent from coil to coil. This is especially important for large-volume transformer manufacturers who require predictable design values and stable temperature rise behavior.

Surface cleanliness

The surface should be clean and uniform, without defects that may affect insulation application or winding integrity. We control rolling oil residues and surface scratches during finishing.

Edge quality and low burr

Burr control is essential for aluminum strip for transformer winding. Excessive burr can damage insulating paper, enamel layers, or interlayer insulation during winding and operation.

Flatness and camber control

Good flatness helps maintain stable tension in automatic winding lines. Low camber supports precise layer alignment and reduces process interruptions.

Soft temper and elongation

Transformer strip must have suitable softness for bending and forming without cracking. This is particularly important for narrow-width strip and compact winding structures.

Typical Applications

Our 1050 1060 1070 1350 aluminum strip products are used in a range of electrical systems, including:

  • Dry-type transformer windings

  • Oil-immersed transformer windings

  • Distribution transformer coils

  • Power transformer conductor strip

  • Reactor and inductor windings

  • Electrical conductor components

  • Busbar-related fabricated parts in selected designs

Among these grades, 1060 aluminum strip and 1350 aluminum strip are frequently specified for electrical applications due to their conductivity and mature processing performance. 1070 aluminum strip is often selected when a higher purity conductor is preferred. 1050 aluminum strip for transformer remains a practical solution for many standard designs.

How We Select the Right Alloy for Customer Requirements

As a factory, we do not treat all transformer strip orders as identical. We match alloy, temper, and dimensional control to the winding method and end-use conditions.

  • For standard transformer winding with balanced cost and performance, 1060 is often recommended.

  • For higher conductivity targets, 1070 or 1350 may be more suitable.

  • For conventional applications with good forming demand, 1050 remains a reliable option.

  • For customers requiring narrow slit strip with tight burr limits, we focus on slitting configuration and annealing consistency in addition to alloy choice.

We usually confirm the following technical points before production:

  1. Alloy and standard

  2. Thickness and width

  3. Temper condition

  4. Conductivity or resistivity requirement

  5. Edge and burr specification

  6. Coil weight and inner diameter

  7. Surface and packing requirements

Our Manufacturing Advantages

As a direct producer of transformer aluminum strip, we control the process from rolling to slitting and final inspection. This manufacturing model allows us to respond more effectively to technical requirements than a non-producing trader.

Our production advantages include:

  • Stable raw material and alloy control

  • Precision rolling for uniform thickness

  • Burr-controlled slitting lines

  • O temper processing for transformer winding

  • Support for customized width combinations

  • Export packing suitable for long-distance shipment

  • Batch traceability and routine inspection records

Transformer aluminum strip

Conclusion

1050 1060 1070 1350 Aluminum Strip for Transformer is a specialized product category in which conductivity, edge quality, dimensional precision, and soft temper performance must work together. In transformer manufacturing, these details directly affect winding efficiency, insulation safety, and service reliability.

As a manufacturer, we supply 1050 aluminum strip for transformer, 1060 aluminum strip, 1070 aluminum strip, and 1350 aluminum strip in coil and slit strip form according to actual industrial requirements. By combining controlled metallurgy, precision rolling, and strict slitting quality, we provide aluminum strip suitable for modern transformer winding production and international engineering supply chains.

For technical inquiry, it is helpful to provide alloy, temper, thickness, width, conductivity target, edge condition, and intended application so that production parameters can be matched accurately.